Create a tight and secure seal on your industrial equipment with full face gaskets from Gasketech. Consider key factors to attain complete coverage and sealing.

Full face gaskets are sealing devices often used to create a tight, secure, and reliable seal between two mating surfaces. These gaskets are widely used in industrial settings where sealing performance is vital, especially in high-temperature and high-pressure applications. Once installed, they can prevent leakage of fluids or gases in piping systems, pressure vessels, pumps, and other industrial equipment. But before they can be effective on these applications, they should be designed properly to optimise their performance and ensure their longevity.

When designing full face gaskets for high-temperature and high-pressure applications, the following factors should be considered thoroughly.


The choice of gasket material is crucial for high-temperature and high-pressure applications. The selected material should have excellent heat resistance, chemical resistance, and compression set resistance so that gaskets will not deform or degrade. The gasket material must also withstand the expected bolt load without exceeding its maximum stress limits. Common materials used for full face gaskets in these applications are graphite, polytetrafluoroethylene or PTFE, aramid fibre, and metal alloys like stainless steel.

Thickness and Compression

The thickness of the gasket also plays a crucial role in its ability to withstand high-pressure conditions. Thicker gaskets offer better resistance to compression and can maintain a tight seal under high loads. However, the gasket should not exceed the maximum allowable compression since it may lead to leakage or damage. The compression ratio should be calculated to achieve the desired sealing performance.

Surface Finish and Flatness

The surfaces in contact with the gasket must be properly finished and flat to ensure a reliable seal. Scratches, roughness, unevenness, or other imperfections can affect the sealing performance of the gasket. The gasket should be able to accommodate surface irregularities and provide a tight seal across the entire contact area. Proper surface preparation and machining are essential to acquire the necessary surface flatness and finish.

Bolt Load and Gasket Stress

The bolt load applied to the gasket directly affects its sealing performance. Therefore, the gasket should be designed to handle the applied load and distribute it evenly across the sealing area. Proper bolt tightening procedures must also be done to achieve the recommended gasket stress. Over-tightening or under-tightening the bolts can lead to gasket failure or leakage. 

Thermal Cycling and Expansion

In high-temperature applications, thermal cycling and expansion are common challenges that can affect the performance of the gasket. The gasket material should have good thermal stability and low thermal expansion properties to accommodate temperature fluctuations without losing its sealing ability. The gasket design should then allow for thermal expansion and contraction to minimise the risk of gasket failure due to thermal stress.

Designing full face gaskets for high-temperature and high-pressure applications requires careful consideration of material selection, thickness, compression, surface finish, bolt load, and thermal cycling. By addressing these key considerations, engineers and manufacturers can develop full face gaskets that meet the specific requirements of the previously stated applications, providing a robust and effective sealing solution.

Expert guidelines from Gasketech: Choosing ideal materials for ring gaskets. Ensure perfect fits. Make informed decisions for reliable seals.

Ring gaskets, which can be produced out of a wide range of materials, are essential components utilised in sealing applications to prevent leakage in flanged connections.  

Each material that can be used to produce and manufacture ring gaskets boast unique properties and suitability for specific applications. Selecting the right material for ring gaskets is crucial to ensure effective sealing, compatibility with the operating conditions, durability, and longevity. Failure to choose the right material for the gaskets may lead to issues and problems during the operations of elements with flanged connections.

To help you out, here are some notable factors you should consider when choosing the material for ring gaskets.

Temperature and Pressure

Two of the most critical factors to consider when selecting a material for ring gaskets are temperature and pressure. Various materials possess varying temperature and pressure tolerances. Therefore, you must opt for a gasket material that can withstand the specific operating conditions of your application without compromising performance. High-temperature applications can take advantage of ring gaskets made from graphite, ceramic, or PTFE. Alternatively, low-pressure applications can work well with rubber or non-asbestos fibres.

Chemical Compatibility

Another crucial factor in selecting gasket material is the chemical compatibility of the gasket with the fluids or gases being sealed. The materials used in making gaskets have varying resistance to chemicals, solvents, acids, bases, and other aggressive substances. Considering the compatibility of the gasket material with the specific media can ensure it remains resilient and does not degrade or react with the fluid, which leads to potential leaks or failures. You can ask an expert for advice to help you determine the suitable material for your specific application.

Resistance to Fluid Absorption

The impermeability and resistance to fluid absorption of gasket materials must also be considered when choosing one. Applications, where fluid contamination or containment is necessary, must be paired with gaskets with low permeability to resist fluid. Some materials that can be used for this purpose are PTFE and certain elastomers with low permeability properties since they can prevent fluid migration, minimise contamination risks, and ensure the integrity of the entire sealing system.

Compression and Recovery

The compression and recovery properties of ring gaskets may vary depending on the materials used to produce them. Most of the time, however, they should be able to maintain a tight and effective seal even under varying pressures and operating conditions. The materials used to make ring gaskets should possess sufficient compressibility to fill in any irregularities or surface imperfections on the flange surfaces. They must also exhibit good recovery properties, allowing gaskets to retain their original shape after repeated compression.

Physical Strength and Durability

The physical strength and durability of gaskets are crucial factors in applications with high mechanical stress or dynamic conditions. Their materials should boast sufficient tensile strength, resistance to deformation, and resistance to tearing or extrusion under pressure. They must also withstand the impact of vibration, flange movement, or thermal cycling. To select the right material, you must opt for one that offers excellent mechanical properties and long-term durability to secure your application with a reliable and long-lasting sealing solution. Picking the right material for ring gaskets is a critical decision to ensure effective sealing and reliability in various applications. Working with gasket manufacturers or experts can provide you with valuable insights and assistance in choosing the most suitable material for specific sealing requirements, ensuring optimal performance and long-term sealing success.